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Dana 300 Rebuild Page 7

Figure 13
Figure 13

Figure 13. The transfer case is now completely disassembled and ready to send out for cleaning. The front output shaft housing will need to be machined out for the larger bearing for the new heavy-dut output shaft. Once the cleaning and machining is complete, re-assembly of the transfer case will begin.

Figure 14
Figure 14

Figure 14. The housing came back from the shop all grease and dirt free. It started rusting pretty quickly on the outside. It was cleaned with a wire brush and a scotch brite pad, then masked for paint. We used Eastwood Rust Encapsulator on it. It left a very nice finish. Two coats of paint were applied.