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Dana 300 Rebuild Page 2

Figure 3
Figure 3

Figure 3. Here we have drained the fluid and removed the cover. We have also removed the rear output assembly. It will be discarded as we are going to replace it with a heavy-duty unit. This case has not been rebuilt before, and the output assembly did not come out easy.

Figure 4
Figure 4

Figure 4. The next step is to remove the intermediate gear shaft. Remove the bolt and retainer. We tried to drive it out with a punch and hammer but it would not move. Some more research is in order.