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Dana 300 Rebuild Page 16

Figure 31
Figure 31

Figure 31. To start installing the Intermediate Gear, coat the thrust washers with grease and place them on the pads for them inside the case. The grease will hold them in place as you start the gear in.

Figure 32
Figure 32

Figure 32. The bearing rollers must be put into the gear before installation. We used a Dana 300 small parts kit from Crown. There was a set of rollers in the rebuild kit, but they did not have the spacers with them, like the small parts kit does. We did have to replace the center spacer, as the original one was damaged. The new one came from Omix-Ada, and for what it is, was very expensive. It goes in the middle, between the two sets of rollers. Coat the inside of the gear with grease to hold the rollers in place, along with the outer spacers.