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4L60E Transmission Rebuild Page 27 of 29

 
Figure 105
Figure 105

Figure 105. Install the VSS sensor into the transfer case adapter. Make sure the output shaft rotates without touching the sensor.

Figure 106
Figure 106

Figure 106. Install the shift position switch on the manual shift shaft and tighten down the two bolts.

Figure 107
Figure 107

Figure 107. The transmission is now complete. This project took a long time, mostly because it was the first one ever attempted, and was a learning experience. If it becomes necessary to tear into one again, it will go much faster, and a new skill was learned in the process.

TRANSMISSION IS COMPLETED!


BONUS-SHIFTER INSTALLATION

Figure 108
Figure 108

Figure 108. Clean out the case holder holes on each side of the transmission case. Install the aluminum bung in each of the case holder holes, with the flat side toward the case.


 
 
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