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4L60E Transmission Rebuild Page 22 of 32

 
Figure 74
Figure 74
Figure 75
Figure 75

Figure 74. Get the wiring harness. Remove the o-ring on the main connector, and install the new quad type o-ring.

Figure 75. Put some transmission fluid on the new o-ring, and the bore for the connector, then push the connector into the bore until the retaining clips pop out on the back side. Lighly push on the connector from the outside of the case to make sure all the clips are out and holding the connector in place.

Figure 77
Figure 77
Figure 76
Figure 76

Figure 78. Make two guide pins from an M6-1.0 x 70mm bolts. (cut the heads off and bevel the cut end) Install them in the holes on the pump side of the transmission. Place the separator plate on the transmission. Gasket with CA goes toward case, gasket with VB towards valve boty. Install the stiffener plate and finger tighten the bolts. Install the accumulator housing and finger tighten the bolts. Torque all six bolts to 120 inch pounds.

Figure 79. Install the manual valve link in the manual shift selector.


 
 
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