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4L60E Transmission Rebuild Page 13 of 33

 
Figure 42
Figure 42
Figure 43
Figure 43

Figure 42. Dunk the front planetary in transmission fluid and install it in the reaction sun gear.

Figure 43. Now place the new output shaft into the transmission from the back end through the planetaries. Tap it lightly with a rubber mallet and make sure it is seated in far enough to get the snap ring on. You will need the horseshoe pliers to get this retaining ring on.

Figure 45
Figure 45
Figure 44
Figure 44

Figure 44. This is what the new output shaft looks like when it is installed in the transmission.

Figure 45. Install the Novak adapter housing onto the transmission. Install the supplied studs into the case with the supplied thread locker. Install the sealing o-ring in the groove in the end of the case. Install the new housing on the studs. Place the lockwashers and nuts on the studs, and tighten them down.

Congratulations! The back half of the rotating assembly is now complete!


 
 
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